2015-01-22

Progress Log_Material Tests_Jawwad, Vanessa, Julie, Andres

1/12/15
Talk with PVB and Moji Navaab
Project premise: manufacture double-curved shell without mold using
  • woven fabric, elastic
  • cement/acrylic/others composite - brush on paste
  • frame of possibly plastic conduits/pvc pipes - to hold fabric

Advantages in fabric composite:
  • concrete doesn’t crack
  • shell is thin and flexible
  • easy maintenance on shell construction - one can brush on more material to repair
  • no mold, no wasted material

Tips in computational design:
  • strength is in the curve
  • sag ratio: 1 (sag depth) to 10 (length of span)

Possible material explorations needed for prototyping:
  • Fabric
    • scrim/polyester fabric

Manufacturers:
  • Bollocks? (fabric in CA)
  • Birdair (fabric manufacturer)

1/14/15
Talk with Sean Ahlquist

Material sources:
  • High lycra content textiles (15+% lycra to 80% polyester)
  • Spandex World
  • Goodwinds - rods for kites
  • Kite n Things - ask for stocks of 8’ rods

Material tests:
A1-A9 store-bought materials
Brushed on mixtures: cement, paint acrylic, cement with acrylic admixture, rapid set cement, rapid set cement with acrylic admixture

QC - Quikrete default mix; 5.5 cement to 3 water
PY - Polycrylic
R2 - Rapidset, acrylic fortifier, water; 4 to 0.75 to 0.75
QA-1 - Acrylic fortifier, water; 5.5 to 3
RC - Rapidset default mix; 4 cement to 1.5 water
RP - Rapidset, polycrylic; 4 to 1.5 to 0.5

1/15/15
Releasing tests

New various to test: # of fabric layers, time it takes to set.
Set up test board #6 (RP), unpinned after curing for 3 hours.

Drafted “The 10 Commandments”

1/18/15
Talk with Moji Navvab regarding our interest in acoustics: if, our shell hovers as a canopy above the patient lying on a single bedroom ICU, shields the patient from noises/sounds destructive to recovery process by manipulating sound paths

Learned:
  • Source, path, receiver
  • RE: ICU applications, panel design will vary depending on type of room ie. one bedroom vs. one room with 2 beds, with 6 beds, etc.

Team decision: design panel geometry first, nail down aesthetics and fabrication techniques then see how shell can be performative.

1/19/15
Talk with Victor Li regarding EEC
EEC not “stretchable” but can withstand a lot of pressure (bends)

3D printing option.  Team decision: not viable; stay with fabric direction.

1/20/15
Testing variables:
  1. Epoxy type
  2. Fabric elasticity
  3. Geometry (outer stays constant)
  4. Release time

2 Test:
7&8: One layer fleece, white interior
9&10: One layer fleece, grey interior
3:1 Thin epoxy and hardener, medium dry

Acoustic abstract written.

1/21/15
Testing with fabric and styrene pasted with epoxy.

Each panel follows testing logic (controlling variables) of:
Geometry (x) -> fabric type (2) -> stretching directions (3)

















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